A 3D print of the dinosaur vertebral body

CT scan and 3D printer used to recreate dinosaur fossils

Combining CT scans with 3D printing can make accurate copies of fossilised bones, according to new research.

Fossils are often stored in plaster casts, or jackets, to protect them from damage, but getting information about a fossil typically requires the removal of the plaster and all the sediment surrounding it, which can lead to loss of material or even destruction of the fossil itself.

But, German researchers have now proven the feasibility of using CT (computed tomography) to create a 3D scan that separates the fossilised bone and its surrounding sediment matrix, before using a 3D printer to create an true-to-life model.

"The most important benefit of this method is that it is non-destructive, and the risk of harming the fossil is minimal," said study author Dr Ahi Sema Issever, from the Department of Radiology at Charité Campus Mitte in Berlin. "Also, it is not as time-consuming as conventional preparation."

Dr Issever and colleagues applied the method to an unidentified fossil from the Museum für Naturkunde, a major natural history museum in Berlin, according to new research published online in the journal Radiology.

The fossil and others like it were buried under rubble in the basement of the museum after a World War II bombing raid. Since then, museum staff members have had difficulty sorting and identifying some of the plaster jackets.

Researchers performed CT on the unidentified fossil with a 320-slice multi-detector system. The different attenuation, or absorption of radiation, through the bone compared with the surrounding matrix enabled clear depiction of a fossilized vertebral body.

After studying the CT scan and comparing it to old excavation drawings, the researchers were able to trace the fossil's origin to the Halberstadt excavation, a major dig from 1910 to 1927 in a clay pit south of Halberstadt, Germany.

In addition, the CT study provided valuable information about the condition and integrity of the fossil, showing multiple fractures and destruction of the front rim of the vertebral body.

Furthermore, the CT dataset helped the researchers build an accurate reconstruction of the fossil with selective laser sintering, a technology that uses a high-powered laser to fuse together materials to make a 3D object.

Dr Issever noted that the findings come at a time when advances in technology and cheaper availability of 3-D printers are making them more common as a tool for research.

Digital models of the objects can be transferred rapidly among researchers, and endless numbers of exact copies may be produced and distributed, greatly advancing scientific exchange, Dr Issever said.

The technology also potentially enables a global interchange of unique fossils with museums, schools and other settings.

"The digital dataset and, ultimately, reproductions of the 3D print may easily be shared, and other research facilities could thus gain valuable informational access to rare fossils, which otherwise would have been restricted," Dr Issever said.

"Just like Gutenberg's printing press opened the world of books to the public, digital datasets and 3-D prints of fossils may now be distributed more broadly, while protecting the original intact fossil."

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